ROBOT PM • REPAIR • OVERHAUL • REFURBISHMENT

Industrial Robot Maintenance, Overhaul & Refurbishment.

RoboMecs supports preventive maintenance, condition assessment, fault diagnosis, repair planning, mechanical overhaul and refurbishment of installed industrial robots, with service scope defined around the exact robot model, duty and OEM maintenance requirements.

Work can include lubrication and wear-item service where applicable, cable and dress-pack inspection, brake and motor checks, axis or wrist condition assessment, controller checks, backups, mastering or calibration support and post-maintenance functional verification.

Preventive maintenance & inspection Axis, wrist & mechanical service Diagnostics, mastering & recovery support
Technician performing preventive maintenance and mechanical service on an industrial robot
RoboMecs Service05
Core Service Capabilities

Robot service planned around the model, duty and maintenance history.

Industrial robot maintenance is model-specific. RoboMecs reviews available OEM documentation, service history, operating condition and symptoms before defining the maintenance or overhaul scope. Multi-brand support is evaluated by robot model, access, documentation and parts availability.

01Preventive care

Scheduled Preventive Maintenance

Perform model-appropriate inspections, cleaning, lubrication or oil/grease service, fastener/condition checks and maintenance tasks based on the available OEM schedule and operating duty.

02Mechanical condition

Axis, Wrist & Gearbox Assessment

Evaluate abnormal noise, backlash, leakage, temperature, movement and mechanical condition to determine whether further inspection, seal work, bearing/gearbox service or overhaul planning is justified.

03Cabling & motion

Dress Pack, Cable, Brake & Motor Checks

Inspect robot cabling, dress packs, connectors, brake behavior and motor-related symptoms that can contribute to intermittent faults, wear or production stoppages.

04Controller health

Controller, Cooling & Backup Checks

Review controller condition, fans/filters where applicable, teach pendant condition, alarms, batteries where applicable and available system/program backups before maintenance work.

05Recovery

Mastering, Calibration & Functional Recovery

Support mastering or calibration procedures after relevant mechanical work and verify robot motion, reference condition, tooling and cell interfaces before returning to production.

06Lifecycle extension

Overhaul & Refurbishment Planning

Define repair, component replacement and refurbishment scope for aging robots where restoring a maintainable installed asset is more practical than immediate replacement.

Applications & Technical Service Scope

Preventive maintenance, robot repair and overhaul support for installed fleets.

The exact work list depends on robot manufacturer/model, application, operating hours, maintenance history and observed condition. RoboMecs does not substitute generic service intervals for the applicable OEM maintenance documentation.

01

Typical Requests & Applications

Scheduled robot PM Robot fault diagnosis Oil or grease service where specified Seal and wear-item replacement where applicable Axis / wrist inspection Robot overhaul planning Post-repair mastering Controller and cable checks
02

Systems & Technical Scope

Industrial robot mechanical units Robot controllers Teach pendants Servo motors and brakes Axis / wrist assemblies Dress packs and cables EOAT interfaces Cell PLC and safety handshakes
03

Relevant Industries

Automotive Food & Beverage Consumer Goods General Manufacturing Packaging Material Handling Palletizing Operations
RoboMecs Service Delivery

Protect the robot baseline before maintenance work starts.

Robot service should begin with identification, condition records and backups, then progress through the approved maintenance scope and controlled recovery checks before the cell returns to production.

01

Identify & Assess

Confirm robot model/controller, application, symptoms, maintenance history, alarms, duty and available documentation before defining the work package.

02

Protect Data & Reference

Capture available backups, mastering/reference information and condition evidence appropriate to the planned mechanical or controller work.

03

Service, Repair or Overhaul

Carry out the approved preventive-maintenance, inspection or mechanical work using the service procedure appropriate to the robot and affected assembly.

04

Recover & Verify

Complete required mastering/calibration support, check motion and alarms, verify cell interfaces and document the final service condition before production use.